HOMELAB · SYSTEM
The Mini-Split
Three picks, two funerals, and a discontinued flagship later, the office gets 120V, a Gree-built brain Home Assistant already speaks natively, and a flare-and-vacuum install that's more honest work than the quick-connect marketing wants you to believe. This part is fully decided — the whole page is the receipt.
8 items · ≈$1.3k all-in · updated aug 5 2026
The Rundown
- ◆ decided The pick: TOSOT Cosmo 9k, 120V — $595 w/ SUMMER15 ($700 list) — the third pick, after two funerals (a discontinued Mitsubishi FS09, then a $2,652 FX09 sticker shock).
- ◆ decided 120V is the circuit: a dedicated 20A run on 12 AWG at the condenser — the last argument for 240V left with Mitsubishi's hyper-heat catalog.
- ◆ decided The install is standard flare-and-vacuum: torque to the manual's table, pull to 500 microns, bubble-test every joint — no quick-connect shortcuts and none needed.
- ○ open The refrigeration tools were never ordered — pump, micron gauge, 5/16" adapter ≈$210–235, and nothing commissions without them. The unit's on site (Jul 23–24), the Amazon materials landed, and the Home Depot run — run, power, mount, hole & seal — is still unbought at ≈$385–505. ≈$1.3k all-in.
- ◆ decided No nitrogen pressure test. Factory pre-flared lineset, four joints, torque wrench and Nylog in hand, and the manual doesn't ask for it — the crack-and-bubble-test does the job for $0 instead of $150–250.
- ◆ decided R32, precharged, 5-year warranty whose bar is "per the manual and local codes" — DIY-legal, not DIY-optional.
On this page
The Saga
three picks, two funerals
Three picks, two funerals. The first was the Mitsubishi MSZ-FS09NA — hyper-heat, CN105-moddable, and anchored to a $775 clearance condenser that turned out to be too good to be true: the matching indoor head was discontinued everywhere, the cheap condenser an orphan. Lesson banked — stock-check clearance before it becomes the plan. The pivot was the FX09, and the FX09 survived its stock check and died at the checkout: $2,652 is flagship money for a 169-sqft office with a working gas furnace already standing behind it. That's when the search stopped chasing a badge and started chasing the field — a July 18 sweep of Mr Cool, TOSOT, Senville, Pioneer, Della, Klimaire, and Fujitsu — and found something better than a consolation prize.
The Pick
the office · 120V · decided, third time honest
A unit at a fifth of the FX09's price with a cleaner local-control story than the CN105 solder mod: built-in WiFi that Home Assistant's native Gree integration drives over local UDP, documented in TOSOT's own Home Assistant guide. One cloud touch to bind WiFi at setup, then LAN-only forever. No dongle, no soldering, no Kumo.
TOSOT Cosmo 9k, 120V GWH09AWCXB-A6DNA1AI / GWH09ATCXB-A6DNA1AO — $595 w/ SUMMER15 · $700 list. Gree-built (TOSOT is Gree's house brand). 20 SEER2 / 8.6 HSPF2, rated heating operation to −13°F — not hyper-heat, and it doesn't need to be: the furnace holds the floor, this holds the room. R32, factory-precharged, 16-ft lineset in the box. 5-yr parts + compressor warranty whose bar is "per the manual and local codes," not "licensed installer" — TOSOT's own copy invites DIY.
| Tier | System | The trade | Price |
|---|---|---|---|
| Pick | TOSOT Cosmo 9k, 120V | See above — Gree-built, HA-native, R32, ~$595–700. | $595 |
| Field | Senville Leto 9k | Same money, proven SLWF-01 local-control dongle path — but the warranty explicitly requires a licensed installer. A DIY house buys that paper for nothing. | $700 |
| Field | Fujitsu Altair 300 9k | The name-brand floor — the only Mitsubishi-tier badge confirmed under $1.5k. Lower efficiency (17 SEER2) and cloud-app control; pedigree without the local-first soul. | $1,345 |
| Field | Mr Cool DIY 5th gen 9k | The quick-connect no-vacuum pitch, but the 4th gen is discontinued and the 5th gen runs $1,929–2,329 — a ~$1,400 premium to skip a vacuum pump, paid in cloud-only control. | $1,929+ |
| Field | Mitsubishi GS09 | The CN105-proven mod path — same money as the Mr Cool 5th gen, and it beats it. Real Mitsubishi engineering, but the local control is a solder job on the control board, not a supported path. | $1,923 |
Why 9k, not 6 or 12: the room math hasn't moved — 169 sqft with spillover duty, 6k leaves no margin, 12k short-cycles, a modulating 9k covers both the leaky era and the post-insulation one.
Why 120V
voltage ≠ efficiency
The voltage rationale has moved: 240V was only ever where Mitsubishi's hyper-heat catalog lived. Nothing about 120V costs this unit efficiency or capacity — SEER2/HSPF2 numbers above are for the 120V model as sold.
At 120V this unit wants a dedicated 20A circuit on 12 AWG (MCA 19A, MOP 20A; power lands at the condenser, the head feeds off the interconnect) — and in an outage it runs from any portable inverter generator's household outlet, no 240V inlet required (see Resilience).
The Install Runbook
flare-and-vacuum, not quick-connect — the honest shape
Standard flare-and-vacuum, not quick-connect — and that's fine. The lineset ships pre-flared with the charge waiting in the condenser, so the stock install is a short, ordered list, not a mystery:
- Lineset ships pre-flared, charge already waiting in the condenser — no brazing.
- Mount the plate into studs; drill the wall hole 2.2–2.8", sloped slightly downward so condensate runs outside, not into the stud bay.
- Hang the head, connect the pre-flared lineset — torque the flare nuts to the manual's table: 12–14 ft-lb on the ¼" liquid line, 23–29 ft-lb on the ⅜" gas line.
- Pull vacuum at the gas-valve service port — 5/16" SAE, so the ¼" hose needs an adapter. The manual's own bar is loose (−0.1 MPa for 10–15 min); do it right anyway: micron gauge at the system end, down to 500 microns or below.
- Valve the pump off and hold 30 minutes, not the manual's 10–15. Stays under 500 = good. Creeps to 1,000–2,000 and stalls = moisture. Climbs without stalling = leak.
- Crack both valve cores open only slightly with the hex key — don't open them fully yet.
- Bubble-test all four joints. A weeping flare gets caught with the valve barely open and almost no charge lost — this is the substitute for the nitrogen pressure test (why nitrogen is skipped). Only open fully once every joint is clean.
- Drain the pump, wrap the lineset, commission the system.
Flaring only enters the job if a run gets shortened or a flare gets damaged. Max lineset run is 65 ft; there's no published charge-per-foot table, so the honest answer is stay near the 16 ft that ships in the box.
The Shopping List
what the box doesn't hold — Amazon layer landed, the orange-store run is still ahead
○ open To buy: the condenser landed Jul 23 — freight box dinged, unit fine — and the head unit followed Jul 24. Everything below is the not-in-box layer for the west-wall run: panel exit and exterior conduit down to the condenser's wall bracket, the breaker and disconnect, the mount, the hole through the brick, and the fine stuff a flare-and-vacuum job needs to finish right.
stock checked jul 24 2026 · home depot independence #3006 · 4210 s lees summit rd · counts are stale — the trip never happened; re-check the whip especially, it was down to 3
Clocks, as of Aug 5: the freight-claim window (5 days from the Jul 23 delivery) has closed — no photos were taken, but the unit shows no damage, so it's a non-event. Registration is still open: 30 days from delivery lands around Aug 22–23 for the +6 months of warranty. That's the only clock still running.
Confirmed against the tosotdirect spec sheet: the 16-ft pre-flared lineset (1/4" + 3/8") and a 19-ft interconnect cable — power lands at the condenser and feeds the head, so skip buying 14/4 — plus a short drain hose, remote, head mounting plate, and a basic screw/sealing-gum set (drywall-grade, not masonry).
The Run — panel exit + ~20 ft exterior conduit (≈$110)
| Item | Qty | Price | Why |
|---|---|---|---|
| JM Eagle 3/4" PVC sch 40 conduit, 10 ft | 2 | $9 ea | PVC over EMT on brick — no bonding/corrosion fuss, mates with the plastic liquidtight whip; 3/4" = easy pull for 3×12 — in stock (75) · aisle 48 bay 004 |
| Carlon E986E-12-HD ¾" LB body | 2 | $5.98 ea | in stock (36) — the Cantex is ship-only |
| 3/4" PVC couplings ×3 + male adapters ×2 | 1 lot | $9 | |
| 3/4" two-hole straps ×7 + 1/4" Tapcons ×14 | 1 lot | $14 | strap every ~3 ft into the brick |
| PVC conduit cement, small can | 1 | $7 | |
| 12 AWG THWN-2 stranded, cut-to-length at the wire counter — 35 ft each black/white/green | ~35 ft ea | ~$55 | spools in stock too (100 ft black $82) if you'd rather own the remainder |
| Gardner Bender DS-110 duct seal, 1 lb | 1 | $5.34 | in stock (7) — the Ideal 6-pack is online-only |
The Power — breaker, disconnect, whip (≈$45; +$37 GFCI ordered, +$65 combo today)
| Item | Qty | Price | Why |
|---|---|---|---|
| Eaton BR120 20A single-pole breaker | 1 | $8 | matches MCA 19 / MOP 20 — in stock (315) · aisle 47 bay 014 |
| ◇ someday GFCI option: Eaton GFTCB120CS self-test GFCI 20A — online-only; in-store-today alt: Eaton BRN120A1CS AF/GF combo | (1) | $45 online / $73.48 in-store | NEC 210.8(F) Exception 2 exempts listed inverter HVAC until Sep 1 2026; unpermitted DIY = your call. Straight swap if you want the margin — combo breaker in stock (7) |
| Halex HNF60R 60A non-fusible AC disconnect | 1 | $14.98 | in stock (43) |
| Southwire Ultratite ½" × 6 ft non-metallic liquidtight whip (58004507), unwired | 1 | $21 | only 3 in stock — grab early |
The Mount — condenser on the wall (≈$65–105, bracket lane dependent)
| Item | Qty | Price | Why |
|---|---|---|---|
| DuctlessAire BPC-3LP wall bracket (value pick) — $35, HD ship-to-store jul 27–29 / Amazon ~2 days · OR Everbilt 300-lb mini-split wall bracket (#87736) (today pick) — $74.98, in stock (4) today | 1 | $35–75 | steel, 300 lb rating vs 55 lb condenser; built-in dampers |
| 3/8" × 3" sleeve anchors | 8 | $12 | brick wants real sleeve anchors at load points, not the bracket's stock hardware |
| Diversitech rubber anti-vibration pads | 1 set | $15 | under the unit feet on the bracket — generic rubber anti-vibration pads in-aisle work; Diversitech is online |
ALT: Diversitech EL1838-3 ground pad $35 + risers ~$20 if bracket-height brick is ever questionable.
The Hole & Seal (≈$24 left — core kit, sleeve, and cover already landed)
| Item | Qty | Price | Why |
|---|---|---|---|
| ● running BEWAVE 3-in × 10-ft lineset cover kit (complete: duct, elbows, wall flange) | 1 | $31.99 | complete kit beats piecing Fortress parts for a short drop — Fortress-brand pieces are HD ship-to-store 6-packs if you'd rather match the pros |
| ● running TAUROX 3-in telescoping mini-split wall sleeve | 1 | $20.99 | Amazon — no HD/Lowe's equivalent; sized to the manual's 2.2–2.8" hole |
| ● running Luney 20-pc TCT core kit — 30/40/50/65/80/100/110mm, SDS-Plus + SDS-Max shanks, pilots | 1 | $53.98 | one box, both holes: 30mm (1-3/16") passes the ¾" conduit nipple (OD 1.050") at the panel exit; 80mm (3-1/8") bores the lineset sleeve. Core the brick face, not a mortar joint; pitch the lineset hole slightly down toward outside; finish wood framing from inside with a standard bi-metal hole saw. Single-hole alt: METOTY 75mm ($20.59) — lineset hole only, and you'd still need a 1¼" solution at the panel |
| OSI Quad Advanced 10 oz, beige #455 | 1 | $9.48 | caulk aisle; beige reads better on brick than bright white |
| Drain hose extension + splash block | 1 | $14 | head's drain needs continuous downhill pitch — no dips or it air-locks |
The Fine Stuff (≈$22 left — Nylog and cork tape already landed)
| Item | Qty | Price | Why |
|---|---|---|---|
| ● running Nylog Blue RT201B (single) | 1 | $13.98 | HD is out of stock nationally — Amazon |
| ● running Pangda cork insulation tape 2-in × 30-ft | 1 | $26.99 | the true-cork option, and the one that arrived — better insulation than the Armacell foam stand-in that was the in-aisle alternative. That fork is closed; nothing to buy on this line |
| Wago 221-413 10-pack | 1 pk | $7.95 | electrical aisle |
| Stainless screws + zip ties | 1 lot | $14 |
What's left on this list: Run ~$110 + Power ~$50–108 (breaker,
disconnect, whip, GFCI call) + Mount ~$62–102 (bracket call) + Hole & Seal ~$24 + Fine stuff
~$22 ≈ $270–365, down from the original $385–505 because the Amazon layer
(~$148 of core kit, sleeve, cover, Nylog, cork tape) is already paid and sitting at the house.
Total still to spend: that plus the refrigeration tools
(~$210–235) = $480–600. With the unit ($595) and the materials already
bought, the project lands ≈$1.3–1.4k all-in — nitrogen skipped, which keeps
$150–250 out of it.
The lanes, revised for the slip: losing the deadline reopened the
ship-to-store lane, and that's worth real money.
ORDER NOW — DuctlessAire BPC-3LP bracket $35
instead of the Everbilt at $74.98. The Everbilt was only ever the pick because it was in stock that
day; nothing is urgent now, so take the $40 back. Same logic on the GFCI if it's wanted: $45 online
beats $73.48 in-store, and NEC 210.8(F) Exception 2 runs through Sep 1 2026, so an
August install is still inside the exemption either way.
IN STORE — everything in the run/power tables, plus anchors, caulk, pads, Wagos.
AMAZON, delivered and inventoried Aug 5 — BEWAVE lineset cover, TAUROX sleeve,
Pangda cork tape, Nylog Blue, Luney core kit, Mastercool torque kit. Complete; nothing outstanding
on this lane. The Gardner Bender duct seal is a Home Depot line, not an Amazon one — it's in the
run table above.
- Register the unit before ~Aug 22–23 for the +6 months of warranty.
- Leave a service loop of lineset and interconnect at the head — brick and frame move.
- Re-torque the flares after the vacuum hold test, not just once.
Tools & Materials
~$210–235 still to buy — the refrigeration end was never ordered
○ open The Jul 25 Amazon order covered the materials layer and the torque wrench. It did not cover the refrigeration tools. Without a pump you can hang the head, run the conduit, and land the power — and then stop cold, because you cannot open those valve cores. This is the long pole now, not the Home Depot trip.
Already here
| Item | Why | Price |
|---|---|---|
| ● running Mastercool 70078 torque wrench kit — 10–75 Nm, 6 open-end flare heads incl. the 17mm (¼") & 22mm (⅜") this unit takes | Hits the manual's flare-nut spec (12–14 / 23–29 ft-lb) instead of guessing by feel. Check the case for both heads. Budget alt had been a 17/22mm crowfoot flare-nut set ($16) on a click wrench — moot now | paid |
| ● running Luney core kit, BEWAVE lineset cover, TAUROX wall sleeve, Nylog Blue, cork tape | The whole Amazon materials layer, arrived Jul 25–26 and inventoried Aug 5 — complete, nothing missing. The Gardner Bender duct seal was never on this order; it's a Home Depot line and still on the run list where it belongs | paid |
Still to buy — the refrigeration end
| Item | Why | Price |
|---|---|---|
| Pittsburgh 3 CFM two-stage vacuum pump (the pick) — Harbor Freight, in store | Buy for ultimate vacuum, not CFM. A 16-ft lineset holds almost nothing, so flow rate is nearly irrelevant — depth is the whole game, and that's a two-stage question. Rated to 22.5 microns against a 500-micron target = 20× margin. Shipped alts are single-stage and worse here despite bigger numbers: Elitech NVP-5 $99.99 / NVP-3 $69.99 | $140 |
| Elitech VG-760 digital micron gauge — ¼" SAE, 0–19,000 microns (the pick) | The pump is a commodity; this is the tool that tells the truth. The manifold's dial gauge cannot resolve 500 microns — it reads "near zero" across the entire range that matters. Pro alt Fieldpiece SVG3 at $215.36 is better and not worth it for one install | ~$65 |
| 5/16" female → ¼" male SAE adapter | R32 and R410A service ports are 5/16"; the pump, hoses, and gauge are all ¼". Bare pumps don't include it. Go look at the condenser's gas-side service valve now — the unit's sitting there and this takes thirty seconds to confirm | $10–15 |
| Manifold gauge set (or a vacuum-rated ball valve) | Not for its gauges — for the isolation valve, so the pump can be shut off and the decay watched. Often bundled with the pump; a $15 ball valve does the same job if you go manifold-less | $0–60 |
| ◇ someday Valve core removal tool | The Schrader core chokes evacuation flow. On 16 ft you'll still get there without it, just slower | $30 |
| ◇ someday Flare kit | Insurance — only if a run gets shortened or a flare gets damaged. The lineset ships pre-flared, so this stays in the box on a clean install | $35 |
Still to buy ≈ $210–235 (pump, gauge, adapter) before the optional lane. Prices verified Aug 5 2026 except the VG-760, which Amazon wouldn't serve — check it before clicking.
1. Put it at the system, not at the pump. Tee'd near the pump it measures the
pump's vacuum, which reads beautifully while the lineset sits at 3,000 microns. It goes
at the service-port end.
2. You need something to valve the pump off. A gauge with no isolation valve
can't run a decay test — it just watches the pump work.
Nitrogen: skipped, on purpose
◆ decided No nitrogen pressure test. That's a call, not a corner-cut, and the reasoning is specific to this install:
- The lineset ships pre-flared from the factory — no flares are being cut, and bad flares are where flare leaks come from.
- Four joints total, two at the head and two at the condenser.
- The torque wrench and the Nylog are on hand — the two things that actually prevent flare leaks.
- TOSOT's manual doesn't ask for it. It specifies a vacuum and no nitrogen step. Midea and others are the same; Carrier wants a 600 psi test, but Carrier isn't who sold this.
The honest limitation: vacuum decay is a weaker leak test than pressure. Vacuum pulls joints tighter, so a marginal flare can seal under vacuum and weep at operating pressure. Severe leaks show in a decay test; small ones often don't. The risk that actually bites: find the leak after releasing the charge and recovery needs a machine, a scale, and an EPA 608 card to buy R32 — that's where the project stops.
The $0 mitigation is already in the runbook: crack the service valves open only slightly, bubble-test all four joints, and open fully once they're clean. A weeping joint gets caught with the valve barely open and almost nothing is lost. This is what DIY installs actually do in place of the pressure test.
If it's ever wanted anyway: Airgas, 1845 Foxridge Dr, Kansas City KS
(866-935-3370) — a 20 cu ft nitrogen exchange runs about $34; Feldmans Farm & Home
also exchanges welding tanks under 45". But the gas is the cheap part: add the cylinder itself
(buy or lease, plus deposit) and a CGA-580 0–600 PSI regulator at $60–90. First-time all-in
$150–250 — a third of what the unit cost, for one test on four factory flares.
That math is most of the decision.
Hard no: never substitute shop-compressed air. It carries moisture into the system
the evacuation exists to dry out.
R32 is A2L, but spark-protected gear matters for recovery — pulling flammable refrigerant through the pump. This is a virgin lineset: the charge stays sealed in the condenser behind closed service valves and never touches the pump. A standard pump is correct. Skip the $599 A2L-rated Elitech SVP-DC; it solves a problem this job doesn't have.
Disconnect, whip, cover, and the rest of the materials layer moved to The Shopping List above.
Fine Print
the parts that aren't the pick, but matter
- R32, mildly flammable (A2L): no open flame near the work; the 9k unit's factory charge sits under every room-size threshold that would otherwise trigger extra ventilation rules.
- Freight, not the unit: the known weak spot is the pallet, not the hardware — photograph it on arrival and report any damage within 5 days.
- Register within 30 days for the extra 6 months of warranty coverage — a form, not a phone call.
- TOSOT Direct, the retailer: reviews of the storefront itself are mixed; the hardware underneath is Gree's, and that's fine. Judge the machine on its own.